AS9120B, ISO 9001:2015, and FAA AC 0056B ACCREDITED

Aviation, Electrical Blogs - Stacked NSN

Modern aerospace systems are quickly being defined by a growing reliance on sophisticated electronics that are expected to perform reliably across demanding operational environments to provide the functionality necessary for driving advanced flight capability and operation. From avionics suites that process flight-critical data to engine control units that manage complex power delivery, the functionality of these diverse systems often depends on the integrity of their most fundamental internal components. Among these, the circuit card assemblies (CCAs) that are responsible for managing electronic pathways and signal routing play a central role in system performance and safety. For those looking to better understand how these components are selected and sourced, this blog will outline the construction, functional role, and key procurement considerations for CCAs used across aerospace platforms.


Read more »


Despite the high level of acoustic control and technology that is prevalent among modern commercial, business, and defense aircraft for achieving general comfort, the internal spaces of many vessels can still be loud at times as a result of vibration and reverberating forces that stem from engine operations, atmospheric drag, and beyond. While this level of noise may not be enough to cause actual discomfort or concern, it can detract from the ability of pilots and crew members to be able to effectively communicate with one another or ground personnel. As such, it is common for advanced headsets with reliable ear covers to be used within cockpits, ensuring that any spoken word can be relayed and received with full clarity, where external noises do not compete or deter communication. In this blog, we will provide an overview of the various headsets and cover parts that currently support pilots in operations across the globe, so read on if you are interested in learning more.

What Are Aviation Headset Cover Parts?

Headset covers encompass a variety of textile and composite materials that are specifically designed to create an airtight or reliable seal around a wearer’s ear while providing a secondary layer of acoustic filtration. These components tend to work in tandem with active and passive noise reduction systems to further isolate a user from the high-decibel frequency ranges commonly encountered in the cockpit during flight, promoting ease of communication.
Most aviation headset cover parts are replaceable components, being found around ear cushions and microphone areas, as well as on headbands and storage-facing surfaces. Unlike the electronics they surround and augment, cover parts do not influence signal processing or transmission. As such, their role is purely physical in preserving the surfaces most exposed to handling and environmental wear while also ensuring sound clarity by muting competing noises.

Notable Aviation Headset Cover Parts

  • Ear Cushion Covers: Cushion covers are placed over or around the ear cushion area of a headset, proving essential in preserving its Passive Noise Reduction (PNR) rating. The quality of any chosen leatherette or material is crucial, as poor-quality options that degrade quickly will face air gaps that reduce passive attenuation.
  • Microphone Foam Covers: Foam covers are often fitted over the microphone element of a headset, improving the quality of speech while shielding electronics from any moisture or debris.
  • Headband Covers: These covers sit along the area that rests against the user’s head, helping preserve the surface and provide a cleaner and more comfortable contact point during extended durations of wear.
  • Storage or Protective Covers: Many headsets will come with shielding covers or storage solutions that safeguard equipment when they are not in use, with flight bags, compartments, and other cockpit organization tools commonly being leveraged for such needs.

Tips for Securing Fitting Aviation Headset Cover Parts

When it comes to selecting an appropriate replacement cover for any headset, professionals need to take the time to analyze options based on their compatibility with the specific mechanical interface of equipment or environmental stressors of concern. This is to ensure that chosen options avoid compromising the integrity of a headset’s acoustic seal, which is paramount for basic noise cancellation or control. As such, any procurement endeavor should include:
  • Model-Specific Cross-Referencing: While one may begin with a manufacturer part number for a search, utilizing National Stock Number (NSN) data that is associated with items of need can ensure ease of confirming compatibility and the alignment of technical specifications.
  • Material Durability Assessment: It can often be useful to take advantage of headsets with medical-grade silicone or high-density foam covers that better resist degradation from UV exposure, hydraulic fluid intrusion, and frequent sterilization.
  • TSO Compliance Verification: Always be sure that any chosen replacement parts meet Technical Standard Order (TSO) requirements for fire retardancy and environmental resilience in aerospace applications, as well as any other industry specifications of concern.
  • Vendor Traceability: Only source desired components through authorized distributors or entities that can provide Certificates of Conformance (CoC) and full traceability records to guarantee the authenticity and performance of the noise-reduction materials.

Source Aviation Headset Cover Parts Through a Reliable Procurement Platform

After headset cover requirements have been determined, buyers can turn to a trusted source of parts for securing all operational needs with ease. Owned and operated by ASAP Semiconductor, Stacked NSN gives procurement teams a simplified means for searching and securing any aviation, NSN, or electronic part types of need. Working with thousands of leading manufacturers and suppliers to outfit our inventory, customers are treated with access to over 6 billion unique items. With all of our stock being easily searchable with our curated catalogs and user-friendly lookup tools, we encourage you to begin exploring at your leisure. If at any time you come across particular items of interest, simply submit a Request for Quote (RFQ) through our website and expect a tailored response shortly after our team’s review. We are also available by phone or email for direct support, happy to offer clarification or assistance as needed.


Read more »


Metal tube assemblies are integral components within aviation systems, serving as controlled pathways for fluids and mechanical interfaces that operate under demanding conditions. Since these assemblies are routinely exposed to environmental and operational stressors throughout an aircraft’s service life, material selection and fabrication choices can directly influence long-term system performance. To assist buyers, this blog will examine where metal tube assemblies are used across aviation systems, review common material and manufacturing considerations, and explain how these factors can be evaluated together to support informed selection decisions.


Read more »


Modern avionics systems no longer rely on isolated mechanical instruments or simple point-to-point controls to function, instead operating as integrated electronic networks that continuously collect, process, and respond to data from sensors, pilot inputs, and automated control logic. Thus, all navigation, communication, monitoring, and flight control functions that are necessary for modern flight are coordinated through embedded electronics that must perform reliably across a wide range of operating conditions.

At the center of this electronic architecture sits the circuit card assembly, an often overlooked component that performs a critical role in avionic performance. In this blog, we will provide readers with the basics of what a circuit card assembly is, delving specifically into the interplay of these components with cockpit controls and instruments. With this knowledge, professionals involved in aircraft maintenance, upgrades, or procurement can make quick and informed purchasing decisions for avionic needs and beyond.


Read more »


Accurate classification of parts is vital for efficient procurement and operational readiness across both the U.S. government and private sectors. To streamline this process, Federal Supply Classes (FSCs) were established to group related components under specific categories. One such classification, FSC 6116, plays a vital role in settings that depend on fuel cell power units and their associated components, which we will explore further in this blog.


Read more »


High-density interface printed circuit boards (HDI PCBs) are an incredible innovation in modern electronics, enabling the development of countless compact, high-performance devices across industries. However, HDI PCBs present unique challenges in terms of design and manufacturing, making it essential to adopt specialized processing solutions to facilitate optimal performance. In this blog, we will explore what high-density interface PCBs are, their benefits, challenges involved in their production, and some effective methods that are used to overcome such hurdles.


Read more »


Shear pins are mechanical fail-safe components that are engineered to fracture when a system is subjected to excessive force or torque. By fracturing under these controlled conditions, they help prevent damage to surrounding equipment, especially benefiting assemblies that involve rotation or high mechanical loading. In this blog, we will explore types of systems that use shear pins, conditions that typically lead to their failure, and how operators can identify when a fracture has occurred.


Read more »


In the complex world of aviation, where every component plays a crucial role in ensuring safe and efficient flight, the Auxiliary Power Unit (APU) stands as a vital system in modern aircraft. An APU is a self-contained generator used to provide power to an aircraft when its main engines are not running. While it might seem like a minor asset compared to the massive jet engines often propelling an aircraft forward, the APU serves several critical functions that contribute to the overall operation and safety of an aircraft.


Read more »


In the vast realm of aviation, where precision and reliability are paramount, resistors play a crucial role in ensuring the safe and efficient operation of various systems. These practical devices are electronic components that regulate the flow of electric current in a circuit by either resisting or impeding its flow. To better understand resistors, we will explore some of the common types used in aviation, including adjustable power resistors and carbon film resistors, as well as shed light on their functionality and applications.


Read more »


Spring pins, also commonly known as split or tension pins, are a common form of fastener that can be used to secure two or more parts together in an assembly. Spring pins are constructed from coiled spring steel or other similar materials, and their design permits them to compress and expand to fit snugly within a hole, creating a secure and highly reliable connection. As spring pins often vary in terms of their exact specifications and design, it can be beneficial to have a basic understanding of how to choose the right spring pin for your needs.


Read more »


Semiconductor's Certifications and Memberships
The only independent
distributor with a
NO CHINA SOURCING Pledge
  • All orders are fulfilled in the USA.
  • All shipments must comply with U.S.A export laws.
  • No exceptions.
fallen heroes fund logo

“We Proudly Support Intrepid Fallen Heroes Fund that serves United States Military Personal experiencing the Invisible Wounds of War : Traumatic Brain Injury (TBI) and Post Traumatic Stress (PTS). Please visit website (www.fallenheroesfund.org) and help in their valiant effort”.

Thank You for Visiting.

We Hope that You Will Visit Us Again the Next Time You Need NSN Parts and Make Us Your Strategic Purchasing Partner.

Request for Quote

We use cookies to ensure that we give you the excellent experience on our website. If you continue to use this site we will assume that you are happy with it.